When standard pallet sizes do not fit your product or process, Florida Pallet Supply builds custom pallets to your exact dimensions - any length, width, entry type, load rating, and wood species.
While almost any dimension is possible, certain non-standard sizes come up repeatedly across industries. Here are the most frequently requested custom pallet configurations Florida Pallet Supply produces.
| Custom Size | Common Industry | Primary Use Case | Typical Entry |
|---|---|---|---|
| 60x48 | Building Materials | Large sheet goods, wide doors, countertops | 2-way or 4-way |
| 72x40 | Furniture / Flooring | Long plank flooring, extended sofas, beds | 2-way |
| 56x44 | Industrial Equipment | Machinery bases, heavy equipment staging | 4-way |
| 45x45 | Food Service / Retail | Square product loads, specialty displays | 4-way |
| 48x36 | Pharmaceutical / Lab | Lab equipment, medical device staging | 4-way |
| 30x30 | Electronics / Small Parts | Small component kitting, tight-space storage | 4-way |
| MIL-DTL-27442 spec | Defense / Government | Military supply chain, government contracts | 4-way |
| Any custom dimension | All industries | Product-specific fit, process optimization | Per spec |
Florida Pallet Supply builds custom pallets from scratch. Share your dimensions, load requirements, and volume - we'll quote it fast.
Start Your Custom OrderEvery custom pallet order at Florida Pallet Supply starts with a conversation about your product, your process, and your constraints. What is the product footprint? What is the maximum load weight? What handling equipment will be used - standard forklift, pallet jack, conveyor, or automated system? Does the pallet need to fit in specific rack positions? Will it be exported internationally and require ISPM-15 heat treatment? The answers to these questions determine the optimal pallet design for your application.
Our production team has built custom pallets for aerospace component manufacturers, military logistics contractors, medical device companies, specialty food producers, and industrial equipment suppliers across FL, GA, NJ, MD, and DE. No size is too unusual - as long as it can be built from wood and nails, Florida Pallet Supply can produce it. The National Wooden Pallet and Container Association provides engineering guidance for custom pallet design that our team applies to ensure your custom pallet meets performance requirements. Explore our full range of pallet types and options to understand the full scope of what we offer.
Getting a custom pallet built by Florida Pallet Supply is straightforward. Here is how the process works from inquiry to delivery.
Step 1 - Specify your requirements. Tell us the dimensions (length x width), required load capacity (static and dynamic), forklift entry type (2-way or 4-way), wood species preference, and any special requirements (heat treatment, notched stringers, specific deck board spacing, etc.). The more detail you provide, the faster we can quote.
Step 2 - Receive a quote. Florida Pallet Supply will provide a per-unit price based on your dimensions, wood species, and volume. Custom pallets require a minimum order quantity that varies based on size and complexity - our team will advise on minimums for your specific build.
Step 3 - Approve and produce. Once you approve the quote, our production team schedules your build. Lead times for custom pallets typically range from a few days to two weeks depending on complexity and current production load. Rush production is available for time-sensitive requirements.
Step 4 - Delivery to your location. Florida Pallet Supply delivers to all five states we serve - FL, GA, NJ, MD, and DE - via our own fleet and carrier network. See our delivery options for scheduling flexibility.
For recurring custom pallet programs, Florida Pallet Supply can establish a standing production schedule to ensure consistent availability without requiring you to re-order each time. Contact our team to discuss a custom pallet supply agreement for your ongoing needs.
Manufacturers of non-standard products - specialty vehicles, industrial machinery, large fabricated components - routinely need custom pallets that match their product's exact footprint. A pallet that is too large wastes space and adds cost; one that is too small risks product overhang and damage. Florida Pallet Supply designs and builds custom pallets for specialty manufacturers throughout FL, GA, NJ, MD, and DE.
Start Custom Order →Products that exceed the dimensions of every standard pallet size require a custom build. Building materials, large glass panels, aerospace components, and industrial equipment all fall into this category. Florida Pallet Supply builds extended-length and extra-wide pallets using robust Southern Yellow Pine and mixed hardwood construction to handle the structural demands of heavy, oversized loads.
View Capabilities →Defense contractors and military logistics operations require pallets built to specific government specifications, including MIL-DTL-27442 and other contract-specified standards. Florida's large defense sector - with bases and contractors from the Panhandle to South Florida - generates consistent demand for spec-compliant custom pallet builds. Florida Pallet Supply can produce to government specifications with required documentation.
Request a Quote →Minimum order quantities for custom pallets vary based on the complexity and dimensions of the build. Simpler builds with common lumber dimensions may have lower minimums; highly unusual sizes or special construction requirements may require larger minimums to justify production setup. Contact Florida Pallet Supply with your specific dimensions and we will provide the minimum order quantity and per-unit pricing for your custom build.
Lead times for custom pallet production typically range from 3 to 14 business days depending on the complexity of the build, current production schedule, and required volume. Rush production is available for time-sensitive requirements at a premium. For recurring custom pallet programs, Florida Pallet Supply can establish a standing production schedule to eliminate lead time uncertainty. Contact us with your timeline requirements at the start of the inquiry process.
Yes. Any custom pallet Florida Pallet Supply produces can be heat treated to ISPM-15 standards for international export. Heat treatment adds lead time and cost to the order. Custom pallets destined for export should have the heat treatment requirement specified at the time of order to ensure proper scheduling. See our heat treatment guide for compliance details.
Yes. If you have an existing pallet design - whether from a drawing, CAD file, or a physical sample you want to replicate - Florida Pallet Supply can build to that specification. Provide the dimensions, board count, board thickness, stringer dimensions, and any special features and our team will produce a matching pallet. We can also suggest cost-saving modifications if the original design includes unnecessarily complex features.
Yes. Florida Pallet Supply delivers custom pallets to customers in Florida, Georgia, New Jersey, Maryland, and Delaware. Our fleet and carrier network covers all five states with flexible delivery scheduling for truckload and less-than-truckload quantities. Contact us to discuss delivery options and pricing for your specific location and order volume.
Fast delivery across Florida, Georgia, New Jersey, Maryland, and Delaware. Any dimension, any wood species, any load rating.
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