Looking for a pallet supplier in Irvine, Kentucky? Florida Pallet Supply is the Irvine pallet supplier of choice for warehouses, manufacturers, distributors, and 3PLs. Same-day or scheduled delivery, 50-pallet minimum, full grade range from new GMA to recycled Grade B.
Get a Price Today →
Custom pallets manufactured to your exact specifications. Any size, any wood species, block or stringer. Built for your specific application.
When standard 48x40 GMA pallets don't fit your application, Florida Pallet Supply manufactures custom pallets to any dimension for delivery to Irvine, Kentucky. Custom pallet manufacturing is essential for industries with non-standard product footprints, automated handling systems with specific pallet requirements, export packaging specifications, and specialized load configurations.
Common custom pallet sizes we manufacture for Estill County customers include: 42x42 (chemical industry standard - fits 55-gallon drums), 48x48 (square pallet for round loads), 40x48 (alternative standard), 36x36 (smaller industrial), 45x45, and any non-standard dimension you specify. We can also manufacture pallets with custom notching, chamfered lead boards, custom block patterns, and specific nail/fastener patterns.
Industries across Estill County and Kentucky requiring custom pallets include: logistics (UPS Worldport, #1 global), automotive (Toyota, Ford), bourbon/whiskey, healthcare (Humana HQ), manufacturing,. Our custom pallet mill produces to your specifications with 5-10 business day lead time on most orders.
📦 Delivering custom size pallets to Irvine and all of Estill County, KY.
GET A PRICE →Custom pallet design considerations for your Irvine application include: load weight and distribution, forklift entry requirements (2-way vs 4-way), racking system compatibility, automated conveyor or sortation system dimensions, export certification requirements, and storage conditions (refrigerated, freezer, outdoor).
Our Irvine custom pallet options include: stringer pallets (most economical custom design), block pallets (true 4-way entry, superior capacity), heat treated versions of any custom size (for export from Irvine), and specialty designs for aerospace, pharmaceutical, military, or high-value goods. Engineered drawings available on request for structural certification.
Kentucky Market Context: Kentucky's pallet demand is shaped by UPS Worldport Louisville (world's largest air freight hub, 1.5M packages/night), Toyota Georgetown (largest Toyota plant outside Japan), Ford Truck Louisville, and the world's bourbon capital.
Key Logistics Hubs: UPS Worldport Louisville, Toyota Georgetown, Ford Louisville, Amazon Louisville, I-65/I-64/I-75 interchange, Cincinnati/NKY logistics market
We manufacture any custom pallet size to specification. Common non-standard sizes include 42x42 (chemical/drum), 48x48 (square loads), 40x48, 36x36, 45x45, and any custom dimension you specify. We also build pallets with custom deck configurations, notching patterns, and block arrangements for specialized handling equipment in Irvine facilities.
Custom pallet orders for Irvine delivery typically have a 5-10 business day manufacturing lead time, plus delivery time. Rush orders may be accommodated depending on current production schedule. Contact us with your specifications and we'll confirm the fastest available delivery date to Irvine, Kentucky.
Yes, all custom pallet sizes can be manufactured with ISPM-15 heat treatment certification for export from Irvine. This is essential for businesses in Estill County shipping internationally. We kiln-dry all materials to the required 56°C core temperature and provide IPPC-stamped pallets with full certification documentation.
Need a full enclosure? We also build custom wood crates for machinery, high-value goods, and export shipping from Irvine.
Custom Size Pallets • Irvine, KY • Fast response

Fast delivery to Estill County. Free quote, same-day response.
GET A PRICE →Aerospace and defense suppliers in Irvine require custom pallets with traceable provenance - heat treatment certificates and ISPM-15 stamps are standard, never optional.
Emergency stock holds at our Mid-South yard let Irvine buyers reserve custom pallets without committing to delivery - useful when project timing is uncertain.
Yes. Customer pickup at our Mid-South yard is an option for Irvine buyers running their own freight. Schedule pickup 24 hours in advance via dispatch.
Standard Irvine loads ship with BOL, packing list, and grade certification. Heat-treated loads add IPPC stamps and ISPM-15 documentation. Pharma and food-grade loads add quality certifications.
Net-30 credit terms require a credit application with trade references. New Irvine accounts typically ship prepaid or COD for the first 1-3 loads while credit is being established.
Yes. Mixed-grade loads (new + Grade A + Grade B) ship to Irvine on a single truck - common for accounts that use different grades for inbound vs outbound flows.
Need Pallets or Crates? Get a Free Quote!
Get Quote →